Sunday, 22 May 2016

Taking the Plunge

We have been wanting the luxury of teak and holly flooring in Moonshine's saloon and forward and mid cabins for a while now.  So we recently took the plunge and after carefully measuring the floor area, placed an order with Robbins Timber for 3 sheets of 2430 x 1210 x 6mm Laminate Cabin Sole Plywood.
 
The first cut!
Templates in position for marking out

To tackle the complex shapes disposable templates of the floor area were made using 6mm MDF board. Theses were made using the existing floor coverings and altered where appropriate to create an exact fit. These templates had to fit perfectly with no room for error, as at nearly £200 a sheet for the teak and holly this would be a very costly mistake. The templates were cut at home and transported to Moonshine. Once we had ensured a good fit, these were taken back home to begin cutting the teak and holly laminate. 
 
Making up the corners of the hatch
Saloon floor joint levelled

The existing floorboards were made good, any joins in the floor were sanded over to be made perfectly level. The hinged hatch in the main saloon was removed and will be made so it just lifts out, therefore where the hinges had been in the hatch these needed in fills to be made. 
 
Weighing the floor down
Forward cabin
 
Enlarged forward hatch, perfect for
storing beer as ballast.
Once cut the teak and holly was carefully transported to Moonshine to ensure a snug fit, and glued in place and weighted down by numerous buckets of water.
The small hatch in the front cabin floor will be enlarged to accommodate better access to underfloor storage. 
 
Adhesive
Main Saloon prior to edging




One excellent find was a teak duckboard that a work colleague of Peter's had found. This was dismantled and teak edging strips were cut, varnished and glued in place.
 
Forward cabin completed
Mid cabin completed
Saloon completed

After all the meticulous measuring and time spent on this project we are very pleased with the finished look of the new flooring, and this raises Moonshine up another level alongside her other Seawings 355 counterparts. 
Jobs for the future which are nagging away at us are the leather saloon seating which after it's restoration 18 months ago is looking tired now, and possibly the modernisation of the galley and bathroom counter tops, however these jobs can wait whilst we enjoy what this coming seasons boating weather throws at us. 

3 comments:

  1. That looks fantastic.

    If our floor wasn't such a funny shape we would do the same. But with all of the odd angles I don't think we could ever get it to look right.

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    1. I don't think it was the easiest of jobs, and getting the pre-cut sheets into the saloon to ensure their fit wasn't easy, but this looks better than the vinyl flooring we had before plus it's easy to keep clean with the dogs.

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  2. I just don't think the shape of Naughty-Cal's floor lends itself to wooden flooring unfortunately. Part of the cabin floor by the galley follows the slope of the hull so we would end up with an awkward joint where the flat area of floor meets the sloping area. A shame because we really wanted a hard floor covering as the carpets get worn in no time at all. We only replaced them a couple of years ago but the galley one is ready for either a really good scrub or replacing!

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