Saturday 23 April 2016

New Instrument and Steering Wheel Covers

Last weekend the Sunbrella canopy was removed and taken home for a thorough clean, whilst it was removed this gave Peter the opportunity to clean and polish Moonshine's hard top. 
The fish finder and steering wheel cover were also looking a bit sorry for themselves, so I decided to make new covers using some excess Silvertex fabric left over from the wheelhouse upholstery.

Fish finder
A carefully measured paper box template was made ensuring the correct fit for the fish finder, prior to cutting sections of fabric to be sewn together. Rot resistant thread and a heavy duty sewing machine needle were used and the box was finished off with a french seam to catch the hem underneath which in turn gives it a fine upholstered finished look. 
 
Camera screen hood
Camera screen hood

The engine room camera screen also needed a cover and rather than making a bulky box cover a simple hood was required. A long piece of Silvertex measuring 14" x 9 1/4" was cut and the centre of the width was measured to stitch three rows of decorative stitching. A half inch hem was stitched on both sides then the hood was turned the correct way out and provisionally fitted. In situ the bottom hem was turned up by a full inch to accommodate the hem stitch and to ensure the correct fit and additional decorative stitching to match was applied.


Cut Silvertex for steering wheel
We fitted a nice Teleflex steering wheel soon after buying Moonshine and this needs protection from the sun. A custom made cover needed to be made and with the help of the internet to tackle this I found a very useful video on YouTube.  
I measured the steering wheel diameter from the top to the bottom edge curves of the wheel. Using this measurement a circle was made on the fabric after finding the centre and marking it out using a pencil and string as a compass. 
 
Joining the boxing
Shock cord stitched in place
For the boxing I needed a 4" width piece of fabric the full circumference of the wheel plus an extra 6". Since I didn't have a full piece I made the box section out of 3 seperate pieces neatly stitched together again using the french seam to neaten the hem underneath.  
A 1" hem along the full length was then created and a piece of 5mm shock cord was fed through and fastened in place at one end.
 
Joining the boxing
Catching the hem in place
The next step was to machine stitch the boxing section to the circle. This was done by joining the underside to the circle top facing upwards and carefully stitched taking time to create the curve. Once this was done the cover was turned the correct way out and a neat row of stitching was sewn onto the boxing section to catch the hem in place.
 
Neat joints
Nearly finished
Once aboard Moonshine the new cover could be fitted and the shock cord tensioned and stitched in place.
 
End result
End result

We are very pleased with the end result, especially with the steering wheel cover and camera hood. The fish finder cover was very tricky and doesn't look as professional a finish to the other covers but considering these were made using a domestic sewing machine the end results are good enough, and I do not envisage having to renew these for a very long time. 

Saturday 16 April 2016

Spring lift out at Goole Boathouse




On Monday Moonshine had her annual lift out at Goole Boathouse. She was pulled out and pressure washed off on the slipway before being moved into the yard on the hard standing for the week.
 
It soon became apparent that we had lost the bow propeller, shear pin and fixing bolt. It turns out it was a good call ordering the two propeller kits the previous week from Sweden as we now have a spare.
Previously the propeller was secured by a bolt with the head bearing onto the plastic propeller, this method of fixing didn't allow much torque on the bolt without compressing the propeller. We think the plastic must have given, resulting in the bolt loosening and thus losing the propeller. 
This time we have used a longer bolt with a dab of Loctite tightened fully home into the drive shaft with a nyloc nut and washer bearing on the propeller to hopefully avoid this problem again.
Whilst out two coats of anti fouling were applied, and the hull given a compounding and polish.
 

 Whilst out of the water the opportunity was taken to descale the raw water side of the engines cooling system, using Aquasafe Descaler from Hitek in Scunthorpe.  This was done by removing the impellers, connecting a return hose from the connection to the exhaust injection bend and disconnecting the water pick up pipe from the transom shield, and was circulated for 24 hours using a central heating circulation pump (on the slow setting) using a bucket to circulate the water.  The power steering cooler on the starboard engine was also checked for any blockages of which there were none. A lot of debris was picked up in the strainers and there was a fair amount of sediment collected in the bucket, also the solution went very dark at the end of the process so it was obvious this was working.
After removing the impellers for this task the port one was starting to split so this was changed on reassembly, but we could do to stock up on spares as we are now getting low.
 
 
 An easier task this last week has been to replace the shower mixer valve as the old one didn't look aesthetically pleasing. This job involved removing the moulded pod which whilst removed was compounded and polished, then refitted with new mould resistant silicone sealant. The new valve was sourced from Ebay at a cost of £48 which was quite a good deal, and this has smartened the shower up.
 

The stern drives were given their annual oil change and repaint. There were a few dings in the propellers, and these were straightened out using heat on the bench at home and were in turn recoated with three coats of black metal paint. New ring anodes were fitted but the bar ones on the shields were still ok and these left alone.
This lift out has highlighted a few jobs on the stern drives that will need doing in the near future.  Next winter we are planning on lifting out again but this time for 2 to 3 months. This will enable us to have a full rebuild and repaint of the outdrives. As you can see from the above photo the gear selector covers are secured by tie wraps for extra security as the threads for the securing screws are worn, this is one of the jobs which will be sorted upon refurbishment as we had to replace one the other year at a cost of nearly £100, also this will tie in nicely with a bellow change.
We feel it is prudent to take preventative measures before a big mechanical failure which would hit us harder in the pocket . Volvo also recommend a rebuild every 1000 hours, and we don't know if or when this has ever been done.
Moonshine was re-launched at lunchtime on Friday, and was given a short test run to check everything was ok and to flush out the descaler from the raw water systems. She is now safely back on her berth with everything functioning as it should.

Monday 11 April 2016

All the way from ABBA land

This coming week Moonshine is booked in to our yard for her annual lift out. Usual jobs to do will be fresh anti foul, outdrive maintenance, new anodes, a good flush through of the raw water cooling system and the repair of the all important bow thruster.


Earlier on last week we contacted Sleipner Motor UK to see if they could assist in obtaining parts for us. They advised that they do not have any spares for our Volvo Penta QL CT600 thruster but they had emailed a Norweigan firm on our behalf and would reply the following day. Unfortunately we are still yet to receive a reply. 
However in the meantime we had found that Marineparts Europe in Sweden held a good selection of spares. Bearing in mind our thruster is now obsolete and that frustratingly Volvo Penta only have to support spares for a period of 10 years, and also bearing in mind we do not know exactly what is wrong with the thruster until we are lifted out,  it was a bit of a gamble as to do we or don't we order a new propeller and shear pin kit. 
Upon contacting Marineparts Europe it transpired that they only had 4 propeller kits in stock, and this probably meant these could well be the very last 4 that they could ever supply which would most certainly mean anyone else requiring a new propeller could well be in a bit of a pickle once their stock had been depleted. With this in mind we took the plunge and ordered 2 sets of propeller kits and along with Fed Ex economy delivery when the euros were converted via PayPal to pounds sterling cost us just under £125. This may well be overkill cost wise, but it's significantly cheaper than replacing the full unit with a more up to date model, which would also come with an added complication regarding the size of our existing tunnel.
We figured that if the existing propeller is still attached then it could be in perfect working order, or the plastic could well be fatigued with blades missing but until Monday we just won't know. 
Whilst tracking the progress of our package from ordering on Monday from Sweden and hoping it would arrive on time, it was eventually in our hands early Friday morning. 
We will just have to cross everything and hope our lift out brings no added unwanted surprises!

Monday 4 April 2016

Easter Tidal Cruise

Having spent a very blustery Easter Monday top side of Holme Pierrepont, we headed back down river for an overnight stay in Newark before heading back down to Cromwell for Wednesday.  We had a very quick run with over 3 knots of current helping us due to the river being in flood.
 
Water Level, Nether Lock
Narrowboat sunk due to unattended
mooring lines, Nether Lock
We departed Cromwell on Wednesday afternoon onto a very high tide way with 12ft of fresh water which meant only a 2ft drop in the lock. The Torksey cut moorings were deserted upon our arrival.

Water Level, Cromwell Lock
Water Level, Tidal Side
Cromwell Lock

 
Early Thursday morning met our departure from these moorings with fog and a hard frost which soon cleared by Knaith. With all the flood water coming down river and only neap tides we carried the ebb down to Flixborough with plenty of depth. We planed from Burton Stather once the flood started running up, where we enjoyed a pleasant run to Hull Marina.
 
Leaving Torksey cut
West Butterwick



 
Having spent a few relaxing days within Hull Marina we were ready to move again. We had a fast run to Grimsby to finish off our week away, and the lower Humber was very busy with commercial shipping movements with it being high water. 
On Sunday we headed back up river to return back to base at Goole Boathouse, where hopefully within the next few weeks we can sort out Moonshine's bow thruster woes.
 
Grimsby Fish Dock
Zealand Alexia
 
Grimsby Fish Dock
Grimsby Fish Dock
We have been in contact with the editor of Motorboat Owner magazine regarding where to obtain spares for our Volvo Penta QL CT600 bow thruster. We are aware that these thrusters were made for Volvo by a Norwegian firm but since Volvo no longer support the product they advised that Sleipner Motor Uk should be able to assist us.  
Interestingly upon our arrival in Hull Marina, the same fate had befallen a Princess V45 after drawing in debris, requiring a lift out, a replacement propeller, shear pin and a 400 amp fuse on an overnight delivery. The skipper on that particular vessel is of the same mind as us, that a bow thruster on a large fast planing hull is a necessity as once the bow starts swinging with drives right aft, there is very little leverage to correct the manoeuvre and there is a lot of weight when things go wrong. 
We hope to obtain spares this coming week.